1999 ACEEE Summer Study on Energy Efficiency in Industry
Reflections on Summer Study 1999
Seventy-three peer-reviewed papers by participants at the third
ACEEE "Industry Summer Study" focus on "Industry and Innovation
in the 21st Century."
Topics include:
Table of Contents
REFEREED PAPERS
INDUSTRY CASE
STUDIES
Johnson & Johnson Strives to Implement Best Practices
by Year 2000 1
Harry A. Kauffman, Johnson & Johnson
Climate Wise Achievement Awards: A Profile of the Award
Winners 13
Keith Martin, ICF Kaiser Consulting Group
Pamela Herman Milmoe, U.S. Environmental Protection Agency
Juanita Haydel, ICF Kaiser Consulting Group
METALS/METAL
FABRICATION
Strategy for Technology Innovation in the U.S. Aluminum
Industry 23
Ross Brindle and Nancy Margolis, Energetics, Inc.
Sara Dillich, U.S. Department of Energy
Crane Washington: A Model for Metal Casting 33
Scott C. Heizer, Metal Casting Research Center - University of Northern Iowa
Diane DeVaul, Northeast-Midwest Institute
Metal Casting Extended Assessments 43
Lawrence Ambs and Dragoljub Kosanovic, University of Massachusetts Industrial
Assessment Center
Michael Muller and Donald Kasten, Rutgers University Office of Industrial
Productivity and Energy Assessments
Best Practices in Energy Management:
Experience with IAC Assessments in the Metals Fabrication Industry
55
William J. Clark and Leanne K. Birmire, University City Science Center
The NICE3—Whyco Technologies Partnership:
Saving Energy, Dollars, and the Environment in the Metal Plating
Industry 67
Gregory P Sullivan, Pacific Northwest National Laboratory
Robert Hyner and Peter Masella, Whyco Technologies, Inc.
An Investigation of Air Emission Levels from Distinct
Iron and Steel Production Processes with the Adoption of Pollution Control
and Pollution Prevention Alternatives 75
Marcio Macedo Costa and Roberto Schaeffer, Federal University of Rio dejaneiro,
Brazil
Production, Energy, and Carbon Emissions: A Data Profile
of the Iron and Steel Industry 87
Stephanie J. Battles, Eugene M. Burns, and Robert K. Adler, Energy Information
Administration
PULP AND PAPER
INDUSTRY
Energy Efficiency in Pumping Systems: Experiences and
Trends in the Pulp and Paper Industry 99
Vestal Tutterow; Lawrence Berkeley National Laboratory
The Path to Agenda 2020: Progress, Products, and
Opportunities 111
Valri Robinson, U.S. Department of Energy
Shawna McQueen and Louise Dove, Energetics, Inc.
Deinking of Recycled Pulps Using Column Flotation: Energy
and Environmental Benefits 123
S. Chaiarrekij, H. Dhingra, and B.V Ramarao, SUNY College of Environmental
Science and Forestry
PARTNERSHIP PROGRAMS
ROUNDTABLE
The Canadian Industry Program for Energy Conservation
(CIPEC): The Dynamics of a 24-Year Partnership Between Government and Industry
133
Philip B. Jago, Natural Resources Canada
Creating Demand for Energy Efficiency in Australian
Industry 143
Daniel Cooper, Ronlyn Duncan, Bruce Precious, Andrew Williamson, and Nicole
Workum, Sustainable Energy Development Authority
Industries of the Future in Perspective 157
Kenneth Friedman and Peggy Podolak, U.S. Department of Energy
Industrial Energy Performance Indicator Reports
167
Vaughn Munroe, Canada's Office of Energy Efficiency
Role of Development Banks in Promoting Industrial Energy
Efficiency: India Case Studies 177
Jayant Sathaye and Ashok Gadgil, Lawrence Berkeley National Laboratory
Manas Mukhopadhyay, Dalal Consultants and Engineers
CLIMATE POLICY AND
INDUSTRY—AN ANALYTICAL PERSPECTIVE
Industrial Energy Efficiency in Light of Climate Change
Negotiations: Comparing Major Developing Countries and the U.S
193
Dian Phylipsen, Lynn Price, and Ernst Worrell, Lawrence Berkeley National
Laboratory
Kornelis Blok, Utrecht University
Differentiation of Greenhouse Gas Reduction Objectives
Based on Differences in Energy Efficiencies in Heavy Industry
209
Heleen Groenenberg, Dian Phylipsen, and Kornelis Blok, Utrecht University
Development of Energy Consumption and Energy Efficiency
Potential in the Brazilian Industrial Sector According to the Integrated
Energy Planning Model (IEPM) 225
Mauricio Tiomno Tolmasquim, Alexandre Salem Szklo, and Claude Cohen, Rio
de Janeiro Federal University
VOLUNTARY
PROGRAMS
The C02 Scheme for Industry: The Energy Audit
237
Finn Josefsen, Danish Energy Agency
Evaluations of the Danish Agreement System
245
Mikael Togeby, Elkraft
Katja Johannsen, AKE Institute of Local Government Studies-Denmark
Christina Ingerslev; Dansk Energi Analyse
Kamilla Thingyad and Jens Madsen, Danish Energy Agency
Industrial Companies' Demand for Energy Based on a Micro
Panel Database-Effects of C02 Taxation and Agreements on Energy Savings
263
Thomas Bue Bjorner and Mikael Togeby, AKE Institute of Local Government
Studies-Denmark
A Process Oriented Analysis of the "Declaration of German
Industry on Global Warming Prevention" and Its Implications for the Role
of Voluntary Approaches in Post-Kyoto Climate Policy 275
Stephan Ramesohi and Kora Kristof, Wuppertal Institute for Climate Environment
Energy
VOLUNTARY PROGRAMS POLICY
ROUNDTABLE
The Use of Long Term Agreements to Improve Energy Efficiency
in the Industrial Sector: Overview of the European Experiences and Proposal
for a Common Framework 287
Paolo Bertoldi, European Commission
Monitoring and Verification of Long-Term Voluntary
Approaches in the Industrial Sector:
An Initial Survey 299
J. Mazurek, U.S. Environmental Protection Agency
B. Lehman, Lawrence Berkeley National Laboratory
Voluntary Agreements in Industry: A Comparative Description
of the Process and a Normative Analysis 311
Kirsten Hansen and Anders Larsen, AKE Institute of Local Government
Studies-Denmark
PRODUCTIVITY AND EFFICIENCY
BENEFITS
Enhancing Shareholder Value: Making a More Compelling
Energy Efficiency Case to Industry by Quantifying Non-Energy
Benefits 325
Miriam Pye, American Council for an Energy-Efficient Economy
Aimee McKane, Lawrence Berkeley National Laboratory
Total Assessment Audits (TAA) in Iowa 337
William G. Haman, Iowa Energy Center
Determining the Full Value of Industrial Efficiency
Programs 349
Patrick Lilly, Regional Economic Research, Inc.
Dennis Pearson, Seattle City Light
UTILITY
RESTRUCTURING
Market Potential for Operations and Maintenance Programs
in the Northeast 363
Dan Barbieri, RLW Analytics, Inc.
Dorothy Conant and David Jacobson, NEES companies
Roland Clarke, Northeast Utilities
Acquiring Competitive Power Supplies in the New Restructured
Electricity Markets: Aggregation Opportunities, Choosing the Right Supplier,
and Negotiating Contracts 377
Kristen L. Kelley, Henwood Energy Services, Inc.
Electricity Restructuring, Innovation, and Efficiency
385
Julie Fox Gorte and Tina M. Kaarsberg, Northeast-Midwest Institute
John A. "Skip" Laitner, U.S. Environmental Protection Agency
STATE PARTNERSHIPS
ROUNDTABLE
States Industries of the Future 397
James E. Quinn, U.S. Department of Energy
Energy Efficiency Education at PETE Community and Technical
Colleges 409
Karin Winters and Paul Dickinson, Partnership for Environmental Technology
Education
Building Partnerships-The Ohio Materials
Exchange 421
Susan K. Covey, Susan K. Covey & Associates
CHEMICAL
INDUSTRY
Recycling of Plastics in Germany 433
Norbert von Thienen, Thienen Consulting
Martin Patel, Fraunhofer Institute for Systems and Innovation Research
Improving the Efficiency of Fossil Carbon Use for Materials
445
Martin Patel, Norbert von Thienen, and Eberhard Jochem, Fraunhofer Institute
for Systems and Innovation Research
The Penetration of Chemical Industry
Technologies—Evidence from the 1991 and 1994 MECS 459
Scott L. Freeman and Joseph M. Roop, Pacific Northwest National Laboratory
Plastics Recycling and Waste Management in the U.S
467
P M. Subramanian, S.PM. Technologies
COMBINED HEAT AND
POWER
Historical Impacts and Future Trends in Industrial
Cogeneration 479
Joel Bluestein, Energy and Environmental Analysis, Inc.
Marie Lihn, Gas Research Institute
An Integrated Assessment of the Energy Savings and
Emissions-Reduction Potential of Combined Heat and Power 491
Tina M. Kaarsberg, Northeast-Midwest Institute
R. Neal Elliott, American Council for an Energy-Efficient Economy
Mark Spurr, International District Energy Association
The Adoption of a Decentralized Energy Technology: The
Case of UK Engine Cogeneration 503
Neil D. Strachan and Hadi Dowlatabadi, Carnegie Mellon University
Carbon Emissions Reduction Potential in the U.S. Chemicals,
Pulp and Paper Industries by Applying CHP Technologies 515
Marta Khrushch, Ernst Worrell, Lynn Price, Nathan Martin, and Dan Einstein,
Lawrence Berkeley National Laboratory
CHP—A Revolution in the Making 529
David Green, UK CHP Association
Federal Strategies to Increase the Implementation of
Combined Heat and Power Technologies in the United
States 537
John "Skip" Laitner, U.S. Environmental Protection Agency
William Parks, U.S. Department of Energy
Jennifer Schilling and Richard Scheer, Energetics, Inc.
LIFE CYCLE
ANALYSIS
Life Cycle Assessment of a Rock Crusher 549
A. H. Landfield, Ecobalance Inc.
V Karra, Nordberg Inc.
A Life Cycle Comparison of Electricity from Biomass
and Coal 559
Margaret K. Mann and Pamela L. Spath, National Renewable Energy Laboratory
WATER
SYSTEMS
Efficiency Parameters for Variable Frequency Drives
on Pumps in Open Systems 571
Sharon Jones and Peter J. Barrer, Demand Management Institute
We've Been Testing Water Pumps for Years—Has Their
Efficiency Changed? 583
Thomas Conlon, GeoPraccis, Inc.
Glen Weisbrod, Economic Development Research Group
Shahana Samiullah, Southern California Edison
Zero-Discharge: An Application of Process Watcr Recovery
Tcchnology in thc Food Processing Industry 595
Stephen Fok, Pacific Gas and Electric Company
Bob Moore, Tri Valley Grower Oberti Olive Processing Plant
MOTOR
SYSTEMS
Fluid Flow Systems Analysis to Save Energy
605
Paresh S. Parekh, Unicade Inc.
The United States Industrial Electric Motor Systems
Market Opportunities Assessment: Key Results 617
Mitchell Rosenberg, XENERGY Inc.
Mitchell Olszewski, Lockheed Martin Energy Systems
Paul Scheihing, U.S. Department of Energy
Compressed Air Challenge: Market Change from the Inside
Out 629
Aimee T. McKane, Lawrence Berkeley National Laboratory
Joseph P Ghislain, Ford Motor Land Services
Karen Meadows, Energy Center of Wisconsin
GLASS
INDUSTRY
Technology Strategies for the U.S. Glass Industry
643
Jack Eisenhauer, Energetics, Inc.
Theodore Johnson, U.S. Department of Energy
Operations and Maintenance in the Glass Container Industry
655
Dan Barbieri, RLW Analytics, Inc.
David Jacobson, NEES companies
Government and Industry-Can We Dance? 667
Frederic Quan, Corning Incorporated
POSTER PRESENTATIONS ON
INDUSTRIAL EQUIPMENT AND PROCESSES
Power for Productivity 673
Peter Tedesko and Gerry Kuhel, Cutler-Hammet; Eaton Corporation
Variable Frequency Microwave Moisture Leveling
677
Mark R. Hamann, ComEd
Production of Levulinic Acid and Use as a Platform Chemical
for Derived Products 685
J. J. Bozell and L. Moens, National Renewable Energy Laboratory
D.C. Elliott, Y Wang, and G.G. Neuenscwander, Pacific Northwest National
Laboratory
S.W Fitzpatrick, Biofine, Inc.
RJ. Buski, Chemical Industry Services, Inc.
J.L. Jarnefeld, New York State Energy Research and Development Authority
Hill Air Force Base Case Study: New Lighting Technology
Installation 701
John W Adams, CES/Way International, Inc.
Why Is the Treasure Still Buried? Breaching the Barriers
to Compressed Air System Efficiency 709
Fred Gordon, Pacific Energy Associates, Inc.
Jane Peters, Research Into Action, Inc.
Jeff Harris, Northwest Energy Efficiency Alliance
Bill Scales, Scales Air Compressor
Biomechanical Pulping: A Mill-Scale Evaluation
719
Masood Akhtar, Biopulping International, Inc.
Gary M. Scott, State University of New York
Ross F. Swaney, University of Wisconsin
David F Shipley, Energy Center of Wisconsin
Fan and Pump Systems: The Untapped Energy Savings 733
Ingo Bensch and Doug Presny, Energy Center of Wisconsin
The Use of Combined Heat and Power (CHP) to Reduce
Greenhouse Gas Emissions 741
Joel Asrael, ICF Kaiser Consulting Group
Pamela Herman Milmoe, U.S. Environmental Protection Agency
Juanita Haydel, ICF Kaiser Consulting Group
POSTER PRESENTATIONS ON
ENERGY EFFICIENCY MANAGEMENT AND THE ECONOMY
Industrial Technical Assistance Providers Cooperate
to Serve Industry 753
Jon Biemer, Bonneville Power Administration
Rob Penney, Washington State University Cooperative Extension Energy Program
Carl Imhoff, Pacific Northwest National Laboratory
Methodology for the Implementation of the Energy Efficiency
Program for the Industrial Sector in Brazil 761
Jose de Alencar Medeiros Filho, Carlos Eduardo de Gusmao Lima, and Ana Maria
Barbosa, Eletrobras-PROCEL
Industrial Energy Use Benchmarking 771
Chyi Sun and Matt Williamson, U.S. Environmental Protection Agency
Industrial Energy Profiles and Trends—1985 to 1997
and Beyond 783
Amelia Elson and Joel Bluestein, Energy and Environmental Analysis, Inc.
Marie Lihn, Gas Research Institute
Energy End-Use Analysis and DSM Potential Estimation
of Industrial Sector 795
Chang-Ho Rhee, Jong-Jin Park, and In-Seung Jo, Korea Electrotechnology Research
Institute
Experience with Implementing Energy Management Through
Networking in Norway 807
H. E. Helgerud and H. J. Mydske, Institutefor Energy Technology
Potential for Energy Conservation and Reduction of C02
Emissions in the Brazilian Cement Industry Through 2015 819
Jeferson Borghetti Soares and Mauricio Tiomno Tolmasquim, Federal University
of Rio de Janeiro, Brazil
Evaluation of the Environmental Impacts from APCA/CW
Partnership 831
Pamela Herman Milmoe and Martin Ross, U.S. Environmental Protection Agency
850 pp., 1999, $90
