1997 ACEEE Summer Study on Energy Efficiency in Industry

Forty-four peer-review papers and eleven summary monographs by participants at the second ACEEE "Industry Summer Study" focus on "How Industry Will Procure Energy Efficiency Services in the 21st Century."

Topics include:

Chemical Products	Food Products	Iron and Steel
International Energy Issues	Electric Motor Systems	Small Industries
Energy Efficiency & Pollution Prevention	Utility Industry Changes	Development of Partnerships
Case Studies	Steam Systems	Industrial Decision Making
Industrial Energy Efficiency

Table of Contents

REFEREED PAPERS

FOOD PRODUCTS

Computer Modeling of Commercial Refrigerated Warehouse Facilities  15

C. Victor Nicoulin, ECO Engineering

Peter C. Jacobs, Architectural Energy Corporation

Stan Tory; Pacific Gas & Electric Company

A Review of Energy Use in the Food Industry  29

Sara Drescher, Nishant Rao, Jeannie Kozak, and Martin Okos, Purdue University

CHEMICALS AND RELATED PRODUCTS

Quantifying the Benefits: Energy, Cost, and Employment Impacts of Advanced Industrial Technologies  41

Gregory P. Sullivan, Joseph M. Roop, and Robert W. Schultz, Pacific Northwest National Laboratory

Identify: Improving Industrial Energy Efficiency and Mitigating Global Climate Change 51

Michael Lazarus, Stockholm Environment Institute - Boston Center

David Hill, Tellus Institute

Deborah Wilson Cornland, Stockholm Environment Institute

Charlie Heaps and David von Hippel, Stockholm Environment Institute - Boston Center

Robert Williams, United Nations Industrial Development Organization

Industrial Strategies for Improving Energy Efficiency and Reducing Greenhouse Gas Emissions: Examples from the Climate Wise Program  63

Karla Buhsmer, Heidi Nelson, Allison Wayman, and Steven Winkelman, ICF Kaiser Consulting Group

Pamela Herman Milmoe, U.S. Environmental Protection Agency

External Research & Energy Efficiency in the Process Industries  73

Tina M. Kaarsberg, Vista Technologies, Inc.

Thomas D. Foust, Lockheed-Martin Idaho Technologies

The Patterns of Energy Use in the Chemical Industry 85

Dan Steinmeyer, Monsanto

IRON AND STEEL

Energy and Environmental Profile of the U.S. Iron and Steel Industry  103

Nancy Margolis, Energetics, Incorporated

Louis Sousa, U.S. Department of Energy

Energy Efficiency in the United States Iran and Steel Industry: An International Perspective 115

Lynn Price and Nathan Martin, Lawrence Berkeley National Laboratory

Ernst Wonell and Jacco Farla, Utrecht University

Roberto Schaeffer, Federal University of Rio de Janeiro

Energy-Efficient Technology in the Iron and Steel Industry: Simulation of New Technology Adoption with ITEMS  125

Joseph M. Roop, Pacific Northwest National Laboratory

Energy Efficiency and Advanced Technologies in the Iron and Steel Industry 135

Ernst Worrell, Utrecht University

Curtis Moore, Curtis Moore and Associates

Energy and Materials Savings from Gases and Solid Waste Recovery in the Iron and Steel Industry in Brazil: An Industrial Ecology Approach 147

Marcio Macedo Costa and Roberto Schaeffer, Federal University of Rio de faneiro

The Future of Energy Efficiency in the Steel Industry  157

Bettadapura Lakshminarayana, American Iron and Steel Institute

INTERNATIONAL ENERGY ISSUES

Market Transformation Strategies for Electric Motors 167

Paolo Bertoldi, European Commission

Anibal De Almeida, University of Coimbra, Portugal

Patterns of Energy Use in the Brazilian Economy: Can the Profile of Brazilian Exports Determine the Future Energy Efficiency of Its Industry? 173

Giovani V. Machado and Roberto Schaeffer, Federal University of Rio de Janeiro

High-Efficiency Electric Motors: An Analysis of Feasible Tariff Policy for Brazil 185

Marco Antonio de Paiva Delgado and Maurido Tiomno Tolmasquirn, Federal University of Rio de Janeiro

Energy Efficiency Trends in Canada-An Industrial Perspective 197

Louise Metivier, Tim Mclntosh, and Mark Pearson, Natural Resources Canada

Economic Analysis of Proposed Amendment to Canada's Energy Efficiency Regulations-Electric Motors  209

Mark Pearson, Natural Resources Canada

China's Economic Reform and Industrial Sector Energy Requirement: A Forecast to 2015  220

Alan Y. Cu, Pacific Northwest National Laboratory

ELECTRIC MOTOR SYSTEMS

A One-Time Opportunity to Expand the Market for Premium Efficiency Motors  231

Fred Gordon and Les Tumidaj, Pacific Energy Associates, Inc.

Dick Hoernlein, Public Service Electric and Gas

Susan Coakley, Susan Coakley and Associates

The US Motor Systems Market Assessment: Overview and Preliminary Findings  239

Mitchell Rosenberg, XENERGY Inc,

Improving the Efficiency of Electric Motor Systems: Moving beyond Efficient Motors 251

R. Neal Elliott, Miriam Pye, and Steven Nadel, American Council for an Energy-Efficient Economy

Assessing Methods to Measure Motor Efficiency In Situ  261

Johnny Douglass, Washington State University

Craig Wohlgemuth, Bonneville Power Administration

Gary Wainwright, Pacific Gas and Electric

Industrial Energy Efficiency in a Competitive Environment: Transforming the Motor System Market Through the Use of Partnerships  269

Gary M. Hirsch, Macro International, Inc.

AIRMaster: Compressed Air System Audit Software 281

George M. Wheeler, Eric C. Bessey, and Richard D. McGill , Oregon State University

Karl Vischer, Bonneville Power Administration

Motor Maintenance: A Survey of Techniques and Results 287

Timothy J. Barnish, Michael R. Muller, and Donald J. Kasten, Rutgers University

SMALL INDUSTRIES

Strategies to Improve Energy Efficiency in Semiconductor Manufacturing 299

Chris Robertson and Mark Cherniak, Chris Robertson & Associates

Jay Stein, E-Cube, Inc.

Jeff Harris, Northwest Power Planning Council

Why Do Some Companies Have Success With Energy Efficiency  311

Mikael Togeby, Trine Pipi Kraemer, Lenette Gjesse, and Jacob Klok,  AKF, Institute of Local Government Studies-Denmark

Christoph Clases and Friedemann Prose, Kiel University, Germany

ENERGY EFFICIENCY AND POLLUTION PREVENTION

Energy, Economic, and Environmental Impacts of Advanced Technology in the Process Industries 323

Joan L. Pellegrino and James E. Reed, Energetics, Incorporated

Biopulping: A New Energy-Saving Technology for Papermaking  335

Gary M. Scott, USDA Forest Products Laboratory

Masood Akhtar and Michael J. Lentz, Weaver Industries, Inc.

T. Kent Kirk and Ross Swaney, University of Wisconsin

David F. Shipley, Energy Center of Wisconsin

Long-Term Energy and Materials Strategies for Reduction of Industrial C02 Emissions- A Case Study for the Iron and Steel Industry 349

Dolf  J. Gielen, ECN-Policy Studies, the Netherlands

The Potential for Industrial Energy Efficiency Technology to ReduceU.S. Greenhouse Gas Emissions 361

Madeline G. Woodruff and Joseph M. Roop, Pacific Northwest National Laboratory

Gale A. Boyd, Argonne National Laboratory

UTILITY INDUSTRY CHANGES

The Energy Services Revolution: New Opportunities for Commercial & Industrial End-Users 373

John Hoggard, The Energy Planning Network

DEVELOPMENT OF PARTNERSHIPS

Engineering Consultants, Utility Incentives and Utility Field Staff Equals Industrial Efficiency 383

Tim Newcomb, Seattle City Light

Serving the Industrial Customer: Emerging Directions for Utility-Related Energy Efficiency Services 395

Steven Nadel, Neal Elliot, and Miriam Pye, American Council for an Energy-Efficient Economy

An Innovative Partnership Program Between the Department of Energy, Industry, and Small Business 409

Mark Hattrup and Robin Conger, Pacific Northwest National Laboratory

Fred Hart, U.S Department of Energy

CASE STUDIES

Energy, Economic and Environmental Impacts of Advanced Industrial Process Innovations, 1976-1996  417

James B. Quinn, U.S. Department of Energy

James B. Reed, Energetics, Incorporated

Experiences Integrating Productivity, Pollution Prevention, and Energy Conservation Including Case Studies 429

Donald J. Kasten, Michael R. Muller, and Timothy I. Barnish, Rutgers University

STEAM SYSTEMS

Process Energy Efficiency Improvement in Wisconsin Cheese Plants  437

S. Zehr, J. Mitchell, D. Reinemarm, S. Klein, and D. Reindl, University of Wisconsin

Steam Partnership: Improving Steam System Efficiency Through Marketplace Partnerships  449

Ted Jones, Alliance to Save Energy

INDUSTRIAL DECISION MAKING

Taking Advantage of Real-Time Pricing Programs to Reduce Energy Costs in Manufacturing 459

Jay Zarnikan, Planergy, Inc.

Improving Energy Efficiency Profitably in a Manufacturing Company by Using Known Technologies Consequently Under Financial Tools 467

Christian Wadsack

INDUSTRIAL ENERGY EFFICIENCY

What Works for Energy Efficiency in Large Industry 473

H. Gil Peach and C. Eric Bonnyman, Scan America

Joseph C. Ghislain, Ford Motor Company

Wise Rules: Successful Energy Efficiency Opportunities in Manufacturing  483

Steven Winkelman, Eric Seifert, and Juanita Haydel, ICF Kaiser Consulting Group

Pamela Herman Milmoe, U.S. Environmental Protection Agency

SUMMARY MONOGRAPHS

ELECTRIC MOTOR SYSTEMS

The U.S. Department of Energys Motor Challenge Showcase Demonstration Projects - A Model of Government-Industry Partnership for the 21st Century  497

Andy Szady, Phillip Jallouk, and Mitch Olszewski, Oak Ridge National Laboratory

Paul Sheaffer, Resource Dynamics Corporation

ENERGY TRENDS AND ANALYSIS

Tracking Energy Use at Industrial Companies 503

Juanita Haydel and Steven Winkelman, ICF Kaiser Consulting Group

Pamela Herman Milmoe, U.S. Environmental Protection Agency

SMALL INDUSTRIES

Compressed Air Efficiency Services in Medium Sized Manufacturers 509

Peter J. Barrer, Demand Management Institute, Inc.

ENERGY EFFICIENCY AND POLLUTION PREVENTION

Pollution Prevention at a Profit in the Production of Iron and Steel 515

H. Alan Fine, University of Kentucky

John Molburg, Argonne National Laboratory

Virginia Gorseyski and Jeanne Briskin, U.S, Environmental Protection Agency

Ernst Worrell, Utrecht University

Lynn Price and Nathan Martin, Lawrence Berkeley National Laboratory

Industrial Energy Future: Energy and Emission Reductions Versus Choices of New Technologies 527

John W. Bjerklie, MKE, Inc.

UTILITY INDUSTRY CHANGES

Developing Customer Partnerships in a Competitive Energy Market  537

Dawn M. Anderson and N. Richard Friedman, Resource Dynamics Corporation

STEAM SYSTEMS

Case Study: Georgia-Pacific Reduces Outside Fuel Costs and Increases Process Efficiency with Insulation Upgrade Program 543

George Phelps, NAIMA

Economic Impact of Control and Optimization on Industrial Utilities 547

Roger Lang and Dan Collins, Honeywell Industrial Automation and Control

Capturing Energy Savings with Steam Traps  559

Douglass V. Bloss, Richard G. Bockwinkel, and Norman J. Rivers, Armstrong International, Inc.

INDUSTRIAL DECISION MAKING

A New Partnership for Energy and Environment  565

Jerry D. Duane and William W. Gaylord, III, Vista Technologies, Inc.

DISPLAY-SUMMARY MONOGRAPH

Using Data visualization Techniques to Understand and Compare Alternative Rates in a Competitive Market 571

Michael Becker, Jedd Parker, and James A. McCray, RLW Analytics, Inc.