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2001 ACEEE Summer Study on Energy Efficiency in Industry


Panel 1: Energy Management and Operations
Panel 2: Process Technologies
Panel 3: Data, Analysis, and Modeling
Panel 4: Distributed Power and CHP
Panel 5: Policies and Programs
Panel 6: Motors and Plant-Level Services

REFEREED PAPERS

Panel 1: Energy Management and Operations

Using ANSI/MSE 2000 to Enhance Energy Productivity
Michael Brown, Georgia Tech Energy and Environmental Management Center (EEMC)
Gerry Kuhel, Johnson Controls, Inc.

An Interactive Energy Balance: A Case Study
Cristian Cardenas-Lailhacar, University of Florida
Shiva Krishnamurthy, University of Florida
Diane Schaub, University of Florida
Dale Kirmse, University of Florida

Industrial Water Use and its Energy Implications
Mark Ellis, Energetics, Incorporated
Sara Dillich, U.S. Department of Energy–Office of Industrial Technologies
Nancy Margolis, Energetics, Incorporated

Energy Performance Benchmarking for Manufacturing Plants
Thomas W. Hicks, U.S. Environmental Protection Agency
Elizabeth Dutrow, U.S. Environmental Protection Agency

DATA: Use It; Don't Lose It
Sharon Jones, Demand Management Institute
Jennifer Atlee, Demand Management Institute

Energy Efficiency in a Transition Economy - Romania: Challenges and Opportunities
Violeta Kogalniceanu - ETA Consult
Adam W. Hinge - Sustainable Energy Partnerships
Anke Sofia Meyer - Center for Environment and Resource Economics

Energy Efficiency in Innovative Industries: Application and Benefits of Energy Indicators in the Automobile Industry
Bernd Leven, University of Stuttgart - IER, Germany
Christoph Weber, University of Stuttgart - IER, Germany

California's Green Power Market: Current Status and Appeal to Industrial Consumers
Patrick N. Lilly, Regional Economic Research, Inc.
Brenda Gettig, Regional Economic Research, Inc.

Benchmarking Current System-Wide Compressed Air Market Efficiency Practices in the Northeast United States and Programmatic Strategies to Improve Them
Jonathan B. Maxwell, Aspen Systems
Roland Clarke, NSTAR (formerly with Northeast Utilities)
Fred Gordon, Pacific Energy Associates
Edward McGlynn, NSTAR (formerly with Eastern Utilities)
Hale Powell, National Grid USA (formerly New England Electric System)

Alternatives to Standard HID Lighting in Industrial Facilities
Brian McCowan, Energy & Resources Solutions, Inc.
Thomas Coughlin, National Grid USA
Gary Epstein, Energy & Resources Solutions, Inc.
Peter Bergeron, Energy & Resources Solutions, Inc.

Trends and Tools in Corporate Energy Management: An Overview
Douglas L. Norland, Alliance to Save Energy

Best in Class: Using Energy Efficiency & Emission Reductions
Scott Rouse, Ontario Power Generation

Steam Champions in Manufacturing
Christopher Russell, Alliance to Save Energy
Anthony Wright, Oak Ridge National Labs

A Process-Step Benchmarking Approach to Energy Use at Industrial Facilities: Examples from the Iron and Steel and Cement Industries
Michael Ruth, Lawrence Berkeley National Laboratory
Ernst Worrell, Lawrence Berkeley National Laboratory
Lynn Price, Lawrence Berkeley National Laboratory

Multi-Channel Load Analysis: From Visualisation to Automation
Werner Schoeffer (Mr., Dipl.-Ing., Assistant Professor)
Peter Sattler (Mr., Dipl.-Ing.)
Markus Buchegger (Mr., Ing.)

Energy Efficiency in Small Scale Industries: An Indian Perspective
Girish Sethi, Tata Energy Research Institute
Prosanto Pal, Tata Energy Research Institute

Energy Efficiency Programs for Small and Medium-Sized Industry
Anna Monis Shipley, American Council for an Energy-Efficient Economy
R. Neal Elliott, American Council for an Energy-Efficient Economy

Energy Efficiency and Greenhouse Gases Emissions in the Appliance Industry: The First Brazilian Case Study
G.A.Soares, Centro de Pesquisas de Energia Elétrica -CEPEL
F.P.D.Perrone, Centrais Elétricas Brasileiras - ELETROBRÁS
H.B.Silva - MULTIBRÁS S.A.
A.C.Machado, Centrais Elétricas Brasileiras - ELETROBRÁS

Cleanroom Energy Benchmarking in High-Tech and Biotech Industries
William Tschudi; Lawrence Berkeley National Laboratory
Kathleen Benschine, Stephen Fok; Pacific Gas and Electric Company
Peter Rumsey; Supersymmetry

U.S. Department of Energy (DOE) Industrial Programs and their Impacts
Steven Weakley, Pacific Northwest National Laboratory
Kenneth Friedman, U.S. Department of Energy
Marylynn Placet, Pacific Northwest National Laboratory
Joseph M. Roop, Pacific Northwest National Laboratory

Energy Saving Policy and Industrial Energy Efficiency Network in Lithuania
F. Zinevicius, Lithuanian Energy Institute
T.H. Gulbrandsen, Institute for Energy Technology, Norway
V. Gaigalis, Lithuanian Energy Institute
R. Skema, Lithuanian Energy Institute

Panel 2: Process Technologies

The Food Processing Industry at a Glance
Nathan Adams, E source
Pamela Herman Milmoe, E source

Summary of Results for Six Industrial Market Transformation Projects Funded by the Northwest Energy Efficiency Alliance
Kenneth J. Anderson, Northwest Energy Efficiency Alliance
Blair Collins, Northwest Energy Efficiency Alliance
Amy Cortese, Northwest Energy Efficiency Alliance
Andy Ekman, Northwest Energy Efficiency Alliance

Energy Efficiency and Use in the Chemical Industry
Tracy Carole, Energetics, Inc.
Paul Scheihing, U.S. Department of Energy
Lou Sousa, U.S. Department of Energy

Control Technologies for Reducing Demand in Induction Heating Systems
L. E. Crossley, E2MS, Inc.
M. D'Antonio, Energy & Resource Solutions, Inc.
G. Epstein, Energy & Resource Solutions, Inc.

Industry-Government Cooperation Leads to Productivity and Energy Improvements
Robert De Saro, Energy Research Company

Energy Efficiency Opportunities for Ski Industry Snowmaking Processes
Gary Epstein, Energy & Resource Solutions, Inc.
Randal Dixon, Public Service of New Hampshire
Brian McCowan, Energy & Resource Solutions, Inc.

Lessons Learned from Industrial Assessments of Metal Casting Facilities
David Everest, University of Michigan, Department of Mechanical Engineering
Arvind Atreya, University of Michigan, Department of Mechanical Engineering

Building Industries of the Future in Our Own Backyard
Kevin Grabner, Energy Center of Wisconsin
Preston Schutt, State of Wisconsin, Division of Energy

Measured Performance of a Direct-Contact Heat Recovery System Installed at a Commercial Bakery
Hugh I. Henderson, Jr., CDH Energy Corp.
Daniel E. Ciolkosz, CDH Energy Corp.
Pablo S. Guerrero, Keyspan Energy
Dana L. Levy, NYSERDA

Summary of Seafood Plant Assessments in the Pacific Northwest and Alaska
Greg Kelleher, Oregon State University (OSU)
Edward Kolbe, OSU Food Innovation Center
Greg Wheeler, OSU Engineering Extension

Improvement of Pulp Mill Energy Efficiency in an Integrated Pulp and Paper Mill
Leena Kilponen, Helsinki University of Technology
Pekka Ahtila, Helsinki University of Technology
Juha Parpala, Stora Enso Oyj
Matti Pihko, Stora Enso Oyj

Oxy-Fuel Firing for the Glass Industry: An Update on the Impact of This Successful
Government-Industry Cooperative Effort
Elliott Levine, U.S. Department of Energy
Keith Jamison, Energetics, Inc.

Energy Efficiency Opportunities for the U.S. Cement Industry
Nathan Martin, Lawrence Berkeley National Laboratory
Ernst Worrell, Lawrence Berkeley National Laboratory
Lynn Price, Lawrence Berkeley National Laboratory

Bethlehem Steel's Evaluation of a Low NOx Oxy-Fuel Burner
Anthony P. Martocci, Bethlehem Steel Corp.
Jerry L. Jensen, Bethlehem Steel Corp. (retired)
Michael F. Riley, Praxair, Inc.
Curtis L. Bermel, Praxair, Inc.

Energy Study in the Illinois Chemicals Industry
Michael S. Rosenberg, Energy Resources Center, University of Illinois at Chicago
David Eslinger, Energy Resources Center, University of Illinois at Chicago
Russell Smith, TR Smith and Associates
Michael J. Chimack, Energy Resources Center, University of Illinois at Chicago
Ron Shafer, Energy Resources Center, University of Illinois at Chicago

The U.S. Steel Industry: Energy Consumption and CO2 Emissions
John R. Stubbles, Steel Industry Consultant

Drying of Forest Industry Sludge for Energy Production with Partial Vacuum Technology
Antti Vanhatalo, Helsinki University of Technology
Pekka Ahtila, Helsinki University of Technology

Emerging Technology and Successful Partnerships: Lost Foam Casting
Harvey Wong P.E., U.S. Department of Energy
Kenneth M. Green, BCS, Incorporated

Emerging Energy-Efficient Technologies for Industry
Ernst Worrell, Lawrence Berkeley National Laboratory
Nathan Martin, Lawrence Berkeley National Laboratory
Lynn Price, Lawrence Berkeley National Laboratory
Michael Ruth, Lawrence Berkeley National Laboratory
Neal Elliott, American Council for an Energy Efficient Economy
Anna Shipley, American Council for an Energy Efficient Economy
Jennifer Thorn, American Council for an Energy Efficient Economy

Panel 3: Data, Analysis, and Modeling

Energy Use in Manufacturing: Reviewing the Results of the 1998 MECS
Robert K. Adler, Energy Information Administration
Michael J. Margreta, Energy Information Administration

Exploring Energy Flexibility in the Norwegian Pulp and Paper Industry
Leif K. Alm, Institute for Energy Technology (IFE), Norway
Eva Rosenberg, Institute for Energy Technology (IFE), Norway
Thomas Krogh, Institute for Energy Technology (IFE), Norway
Hans Helgerud, Institute for Energy Technology (IFE), Norway

Industrial Model for Energy Efficiency Strategies in Slovenia
F. Al-Mansour, Institute "Jozef Stefan," Slovenia
M. Tomsic, Institute "Jozef Stefan," Slovenia
S. Merse, Institute "Jozef Stefan," Slovenia

Quantifying Relative Energy, Economic and Environmental Impacts of Northeast Regional Industries
Lawrence Ambs, University of Massachusetts/Amherst
Sharon Tracey, University of Massachusetts/Amherst
Hwei-ling Greeney, University of Massachusetts/Amherst
James Booker, Alfred University

A Probit Model of Energy Efficiency Technology Decision Making
Gale Boyd, Argonne National Laboratory

Steam Systems in Industry: Energy Use and Energy Efficiency Improvement Potentials
Dan Einstein, Lawrence Berkeley National Laboratory
Ernst Worrell, Lawrence Berkeley National Laboratory
Marta Khrushch, Lawrence Berkeley National Laboratory

Industrial Energy Intensity Trends: 1992 to 1998
Amelia Elson, Energy and Environmental Analysis, Inc.
Joel Bluestein, Energy and Environmental Analysis, Inc.

Industry, Energy Efficiency and Productivity Improvements
Hodayah Finman, U.S. Environmental Protection Agency
John A. "Skip" Laitner, U.S. Environmental Protection Agency

Analyzing Industrial Electricity Demand: Applying Modern Economic Time-Series Techniques
Christopher Hoeck, IER University of Stuttgart
Christoph Weber, IER University of Stuttgart

Energy Consumption Projections for Selected Industries, Annual Energy Outlook 2001
T. Crawford Honeycutt, Energy Information Administration
Brian L. Unruh, Energy Information Administration

Incorporating the Productivity Benefits into the Assessment of Cost-Effective Energy Savings Potential Using Conservation Supply Curves
John A. "Skip" Laitner, U.S. Environmental Protection Agency
Michael B. Ruth, Lawrence Berkeley Laboratory
Ernst Worrell, Lawrence Berkeley Laboratory

Assessing the Cost of GHG Abatement Policies:A Methodology and a Case Study
John Nyboer, Energy and Materials Research Group, School of Resource and Environmental Management, Simon Fraser University
Mark Jaccard, Energy and Materials Research Group, School of Resource and Environmental Management, Simon Fraser University
Alison Bailie, Energy and Materials Research Group, School of Resource and Environmental Management, Simon Fraser University

The Canadian Decomposition Experience: From 10 to 54 Industries
Chris J. Padfield, Office of Energy Efficiency, Natural Resources Canada

Changes in Energy and Other Factor Productivity
Peggy Podolak, Office of Industrial Technologies, U.S. Department of Energy

Capital Stock Turnover in Industry: Is There a Near-Term Opportunity to Improve Efficiency?
Joseph M. Roop, Pacific Northwest National Laboratory
Kenneth Friedman, U. S. Department of Energy
Peggy Podolak, U. S. Department of Energy

Manufacturing Energy Use in OECD Countries: Are Energy Intensities Still Falling?
Fridtjof Unander, International Energy Agency
Lee Schipper, International Energy Agency
Sohbet Karbuz, International Energy Agency

Panel 4: Distributed Power and CHP

Financing Combined Heat and Power: Techniques for Addressing Barriers and Opportunities
Charles Bartsch, Northeast-Midwest Institute

Environmental Benefits and Regulation of Distributed Generation
Joel Bluestein, Energy and Environmental Analysis, Inc.

The Penetration of Small Scale Cogeneration Systems in Japanese Industry 1985-1998
David Bonilla, Tokyo University of A&T
Atsushi Akisawa, Tokyo University of A&T
Takao Kashiwagi, Tokyo University of A&T

Operating Strategies for Campus Cogeneration System in A Turbulent Utility Market
Song Deng, Energy Systems Laboratory, Texas A&M University System
Dan Turner, Energy Systems Laboratory, Texas A&M University System
Tom Hagge, Physical Plant Utilities, Texas A&M University
James Harless, Physical Plant Utilities, Texas A&M University
Todd Bading, Physical Plant Utilities, Texas A&M University

Electricity Production from Natural Gas Pressure Recovery Using Expansion Turbines
Bryan Lehman, Lawrence Berkeley National Laboratory
Ernst Worrell, Lawrence Berkeley National Laboratory

High Temperature Reciprocating Engines: A Key to Cost Effective CHP
Richard W. Leigh, Consulting Engineer

A New Multistage Biofuel Drying System Integrated into an Industrial CHP-power Plant: Description of Process and Performance Calculations
Jukka-Pekka Spets, Helsinki University of Technology
Pekka Ahtila, Helsinki University of Technology

System Implications of Distributed Generation: Economic and Environmental Externalities
Neil Strachan, Carnegie Mellon University
Hadi Dowlatabadi, Carnegie Mellon University

Panel 5: Policies and Programs

Program Delivery for Canadian Industry: A Systematic Approach to Improving Industrial Energy Efficiency
Margaret R. Bailey, Natural Resources Canada

A New European Initiative to Improve Efficiency of Motor System: The Motor Systems Energy Efficiency Challenge Programme
Paolo Bertoldi, European Commission, Directorate General Energy and Transport

Forging Strategic Business Partnerships: Models for Energy Efficiency Productivity Enhancements
Paul A. DeCotis, New York State Energy Research and Development Authority
Helen Kim, New York State Energy Research and Development Authority
Jennifer Ellefsen, New York State Energy Research and Development Authority
Mark C. Coleman, New York State Energy Research and Development Authority

How Well Do Voluntary Agreements and Programs Perform at Improving Industrial Energy Efficiency?
Jeff Dowd, Office of Policy, U.S. Department of Energy
Kenneth Friedman, Office of Industrial Technologies, U.S. Department of Energy
Gale A. Boyd, Argonne National Laboratory

ENERGY STAR® Has New Resources to Help Manufacturers Achieve High Energy Performance
Elizabeth Dutrow, U.S. Environmental Protection Agency
Thomas Hicks, U.S. Environmental Protection Agency

Experiences and Lessons from the Wisconsin Industrial Focus On Energy Program:
Transformation in Industrial Energy Efficiency Markets
Thomas M. Giffin, P.E., Science Applications International Corporation
Jolene Anderson Sheil, Wisconsin Department of Administration
John Nicol, P.E., Science Applications International Corporation
Dick Spellman, GDS Associates

Execution Experience with the Dutch Energy Efficiency Benchmarking Covenant between the Government and the Chemical Industry
W. Jeffrey Howard, Phillip Townsend Associates

Improving Program Designs for Large Customers: The Importance of Identifying Their Strategic Needs and Wants
Angela Jones, Southern California Edison Company
Shel Feldman, Shel Feldman Management Consulting
Pierre Landry, Southern California Edison Company
Michael Sedmak, Quantum Consulting, Inc.

Effective Demand Side Management with Prescriptive Incentives at Union Gas
Saad Kiyani, Union Gas
Helen Platis, Union Gas

Developing Energy Efficient Products in Different Economic Regimes: A Primer For Market Transformation Strategies
Denise Knight, International Institute for Energy Conservation
Romeo Pacudan, International Institute for Energy Conservation

Tracking Program Performance Using Innovative Reporting Processes
Angela Maier, Sustainable Energy Development Authority (SEDA)

Defining the Opportunity to Brand Premium Efficient Motors
Melissa A. Mastrianni, Consortium for Energy Efficiency (CEE)
Ted Jones, Consortium for Energy Efficiency (CEE)
Jon Linn, Northeast Energy Efficiency Partnership (NEEP)
Lynda Butek, Electrical Apparatus Service Association (EASA)

Prospects for Industrial Technology Transfer in Chinese Cement Industry
Joakim Nordqvist, EESS, Lund University
Lars J. Nilsson, EESS, Lund University

Industrial Energy Efficiency Policy in China
Lynn Price, Lawrence Berkeley National Laboratory
Ernst Worrell, Lawrence Berkeley National Laboratory
Jonathan Sinton, Lawrence Berkeley National Laboratory
Jiang Yun, China Energy Conservation Association

Revisiting 32 Technically Successful Projects Supported by the Department of Energy, Office of Industrial Technologies
James E. Reed, Energetics, Incorporated
Kenneth M. Friedman, U.S. Department of Energy

Strengthening Public-Private Partnerships Through Effective Visions and Roadmaps
Sally Sleeper, RAND
Scott Hassell, RAND
Susan Resetar, RAND

Potential Impact of Energy Efficiency Policies in U.S. Industry: Results from the Clean Energy Futures Study
Ernst Worrell, Lawrence Berkeley National Laboratory
Lynn Price, Lawrence Berkeley National Laboratory

Panel 6: Motors and Plant-Level Services

Evaluation of Markets and Efficiency of Fractional Polyphase Motors
Bruce S. Benkhart, Applied Proactive Technologies, Inc.
R. Neal Elliott, American Council for an Energy Efficient Economy
William E. Grimm, Southern California Edison

The Impact That Voltage Variations Have On AC Induction Motor Performance
Austin H. Bonnett, Fellow IEEE, Retired from U.S. Electrical Motors, Emerson Motors
Rob Boteler, U.S. Electrical Motors, Emerson Motors

Compressed Air Load Reduction Approaches and Innovations
Mark D'Antonio, Energy & Resource Solutions Inc.
Gary Epstein, Energy & Resource Solutions Inc.
Peter Bergeron, Energy & Resource Solutions, Inc.

Implementing Motor Decision Plans
R. Neal Elliott, American Council for an Energy-Efficient Economy
Ronald G. Wroblewski, Productive Energy Solutions, LLC

Extended Industrial Energy Assessments Supported by Monitoring
Warren M. Heffington, Texas A&M University
James A. Eggebrecht, Texas A&M University

A Validated Model of a Complex Dust Collection System Using Mathcad
David L. Jones, Texas A & M University
B. K. Hodge, Mississippi State University

Motor Decisions MatterSM – A Motor Industry Collaborative Aims to Transform Corporate Decision-Making
Ted Jones, Consortium for Energy Efficiency

Jon Linn, Northeast Energy Efficiency Partnerships
Lynda Butek, Brithinee Electric
Linda Raynes, Electrical Apparatus Service Association
Thomas H. Bishop, Longo Industries
John Jennings, Northwest Energy Efficiency Alliance

Energy Efficiency Improvements to a Water Distribution System, Galati, Romania
D. L. Korn, The Cadmus Group, Inc.
A. Stratulat, Apaterm

Making Industrial Energy Efficiency Mainstream and Profitable: Where Public Benefit and Private Interests Intersect
Aimee T. McKane, Lawrence Berkeley National Laboratory
Vestal Tutterow, Lawrence Berkeley National Laboratory
Chris Cockrill, US Department of Energy

The China Motor Systems Energy Conservation Program: A Major National Initiative to Reduce Motor System Energy Use in China
Steven Nadel, American Council for an Energy-Efficient Economy
Wang Wanxing, Beijing Energy Efficiency Center
Peter Liu, International Institute for Energy Conservation
Aimee McKane, Lawrence Berkeley National Laboratory

SAV-AIR – A Unique Public/Private Partnership for Industrial Compressed Air Market Transformation
Steven Scott, MetaResource Group
Philipp Degens, Northwest Energy Efficiency Alliance
Jennifer J. Stout, Pacific Energy Associates
Blair Collins, Northwest Energy Efficiency Alliance

Benchmarking an Energy Evaluation Tool for Chilled Water Systems
Michael Stocki, University of Massachusetts/Amherst
Dragoljub Kosanovic, University of Massachusetts/Amherst
Lawrence Ambs, University of Massachusetts/Amherst

Going with the Flow: Life Cycle Costing for Industrial Pumping Systems
Vestal Tutterow, Lawrence Berkeley National Laboratory
Gunnar Hovstadius, ITT Fluid Technology Corporation
Aimee McKane, Lawrence Berkeley National Laboratory

Estimating Maintenance and Productivity Benefits of Motor Decision Policies
Ronald G. Wroblewski, Productive Energy Solutions, LLC
R. Neal Elliott, American Council for an Energy-Efficient Economy
Tari Emerson, Charter Steel

2 volumes: 666 and 461 pp, 2001, $115

 
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