The Chinese Room Air Conditioner Market and Opportunities to Improve Energy Efficiency
Steve Nadel, Joseph A. Pietsch,
and Shi Yingyi
1995
Summary
China is presently the
third largest room air conditioner manufacturer in the world, producing
nearly 4 million units in 1994. In recent years China's room air
conditioner industry has experienced explosive growth, with production
increasing more than 15-fold from 1990 to 1994. Despite this rapid
growth, less than 1% of Chinese households own air conditioners,
although in some wealthy urban areas the saturation now tops 10%.
Growth in the Chinese room air conditioner market is expected to
continue over the next decade or so, driven by rising consumer purchasing
power, particularly in cities and along the eastern and southern
coasts. Mid-range projections are that the annual Chinese room air
conditioner market will reach 5 million units in the next few years
and 6 million units by 2000.
China now has
approximately 100 air conditioner manufacturers, although the top
ten manufacturers account for nearly 60% of the market. The consolidation
of the Chinese air conditioner industry is expected to continue
in the future; many experts predict only 20-30 manufacturers will
remain in a few years time. Most large Chinese appliance manufacturers
are government-owned enterprises, but in recent years these enterprises
have been granted a lot of autonomy to make their own management
decisions. In addition to Chinese-produced room air conditioners,
imports, primarily from Japan, have a 10-20% share of the Chinese
market. In the past few years, in an effort to reduce production
costs and increase market share, many foreign companies have begun
joint ventures to produce and sell room air conditioners in China,
including most of the large Japanese air conditioner manufacturers
and several American and Korean firms. China has also begun to export
room air conditioners to other countries, and these exports are
expected to grow rapidly (particularly products produced by the
new joint ventures).
Chinese room
air conditioners are primarily of two major types window
units and "mini-split" units. Mini-splits were originally
developed in Japan and consist of an indoor wall-mounted fan/evaporator
unit and an outdoor compressor/condenser combination. The two units
are connected via tubes through which liquid and vapor refrigerant
flow. In 1994, window units accounted for 54% of room air conditioner
production and mini-splits for 40%. In the future, mini-splits are
expected to increase their share of the Chinese market in a continuation
of recent trends. In 1994, nearly 60% of room air conditioners were
heat pumps and 40% were cooling-only models. Among window units,
the most common size is 2000 Watts cooling output; among mini-splits
the most common sizes are 2500 and 3500 Watts cooling output. An
April 1995 survey of room air conditioner retail stores found that
mini-split models produced by Chinese manufacturers were priced
at an average of 1.8 Yuan per Watt (U.S. $0.22 at current exchange
rates) of cooling capacity, while window unit prices averaged 1.2
Yuan per Watt ($0.14). Prices of units produced by joint ventures
average approximately 10% higher while import unit prices average
40-50% higher.
Consumer surveys
and discussions with industry experts indicate that the most important
factor consumers use in choosing an air conditioner is perceived
product quality. In the past many Chinese-produced products were
of poor quality, which has made consumers quality-conscious for
large purchases such as air conditioners. Other important product
attributes to consumers are practicality, price, service, efficiency
and noise.
Chinese test
procedures for measuring air conditioner efficiency are very similar
to international standards. A review of data on several hundred
Chinese and imported room air conditioners found an average coefficient
of performance (COP) in cooling mode (35o C outdoor temperature)
of just over 2.7. However, limited data indicate that manufacturers
may exaggerate efficiency ratings by an average of about 5%.
As part of
this study we examined opportunities to improve the efficiency of
Chinese room air conditioners including use of high-efficiency compressors,
improved and larger heat exchange surfaces, and a variety of measures
to improve efficiency under part-load conditions. State-of-the-art
compressors on the international market are 5-13% more efficient
than compressors currently used in Chinese air conditioners. Many
Chinese air conditioners use rifled tubing and lanced fins, but
many manufacturers do not take maximum advantage of these measures.
In addition, use of slightly larger outdoor units and larger diameter
tubing to connect indoor and outdoor units, and draining condensate
onto the outdoor coil can improve air conditioner efficiency. Finally,
moderate-cost measures to improve part-load performance, such as
expansion valves, fan delay relays, and two-compressor systems,
are seldom employed, in part because current rating procedures only
measure efficiency at full load and do not consider part-load performance.
These various measures can be cost-effectively combined to achieve
full-load COPs as high as 3.5, reducing peak energy use by 20-25%
compared to current average models. When savings under part-load
conditions are included, energy savings of 30% or more appear feasible.
In order to
begin achieving these efficiency gains and energy savings, six actions
are recommended:
- Develop
and adopt a seasonal efficiency rating procedure to complement
the existing Chinese steady-state rating procedure.
- Improve
the accuracy and tracking of air conditioner efficiency ratings.
- Conduct
a monitoring study to estimate operating patterns and energy use
of room air conditioners in different Chinese cities.
- Consider
starting a Sino-U.S. high-efficiency room air conditioner project
that would assist manufacturers in developing higher-efficiency
room air conditioners for the Chinese market.
- Initiate
a labeling program to promote high-efficiency air conditioners
to consumers.
- Update the
existing Chinese minimum efficiency standards for room air conditioners.
- These recommendations
are discussed in the body of the report.
China's room
air conditioner industry is going through a period of dramatic growth,
as air conditioners move from a luxury item to an item that many
middle class households can afford. Similarly, China's room air
conditioner industry has been going through a transition, from an
industry dominated by state-owned enterprises to an industry in
which each manufacturer, be it state-owned or joint venture, largely
operates autonomously. However, production capacity has been expanding
more rapidly than demand, and this combined with the entry of many
Sino-foreign joint ventures is likely to lead to a major shakeout
in the industry in the near future. In the face of increasing demand
but excess supply it is particularly important to keep consumers'
needs in mind, particularly consumer interest in high-quality products,
but also including such product attributes as operating convenience,
quiet operation, aesthetics and efficiency. Large, well-managed
enterprises that emphasize these attributes and have good marketing
abilities can prosper, but most other manufacturers will either
have to exit the industry or find that their market share diminishes.
In such a situation, opportunities may still exist for major companies
with substantial resources to enter the Chinese market, but the
market will be very competitive and thus business plans should not
only rely on domestic sales but also include an export component.
For projects and programs that seek to influence the Chinese room
air conditioner market, project success will also probably hinge
on how effectively the project or program addresses the product
attributes that are utmost in consumers' minds.
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79 pp., 2003,
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